Case Study

The 300 RPM Mag Drop

First flight with the new sensor. Grounded before takeoff.

Dave had just installed the JPI RPM sensor on magneto on his O-320-H2AD. During the run-up, left mag: 350+ RPM drop.

He canceled the flight and checked out the data.

Minutes later, he had the answer.

Run-up trace showing EGT #2 dropping out on each mag check
Run-up trace: EGT #2 (orange) drops out every time Dave switches to left mag.

See that orange line? That's cylinder #2. Every time Dave switches to left mag, it goes cold. Textbook single-plug failure.

Normal run-up showing all EGTs rising together
A healthy run-up: all four EGTs rise together on each mag.

Here's what healthy looks like—all four EGTs rise together on each mag. On Dave's engine, #2 drops like a rock.

The logic: Left mag fires bottom plugs. #2 bottom plug. Done.
Fouled spark plug before cleaning
Before: fouled plug
Clean spark plug after cleaning
After: clean plug

One cleaning. Next run-up: perfect.

The Takeaway

Without the data, this could've have meant at best, pulling all the plugs, or at worst, a parts-swapping odyssey — harness, impulse coupling, mag bench test. Instead, one trace pointed straight to the problem.

The sensor paid for itself before the wheels ever left the ground.

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